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Fillers are broken down into three general classes, which are: thixotropic agents, bulking agents and fibrous fillers. Some fillers will overlap as to function. For instance, plastic minifibers act both as a fibrous agent and a thixotropic agent.

THIXOTROPIC AGENTS. These will turn the epoxy into a thixotropic fluid. A big name which means they will flow under stress, but will thicken when the stress is removed. Ketchup and latex house paints are good examples of thixotropic fluids.

BULKING AGENTS. These will "bulk out" the epoxy making a lightweight, putty-like mix. When used along with a thixotropic agent such as silica thickener will make a very good compound for filleting and fairing. Bulking agents are not recommended for gluing.

FIBROUS AGENTS. These are incorporated into structural fillets to improve tensile strength. The highest tensile strength is attained with chopped glass strand, second with milled glass fiber, and third with plastic minifibers.

 


Always mix epoxy and hardener together at the correct ratio before the addition of fillers.

The fillers listed below all work well with System Three Epoxy, Clear Coat, and SB-112. Although they will also work well with Quick Cure and T-88, these products are already thick and should not need the addition of fillers. Although fillers will work well with Phase Two, it is much more economical to use System Three Epoxy for your gluing and fairing needs. Phase Two is designed to be a laminating resin.

SILICA THICKENER

This material is also referred to as colloidal silica or cab-o-sil and is an excellent thixotropic agent which is used to control the viscosity of mixed epoxy systems. Can be used alone for a very smooth, non-sagging, high strength mixture or combined with bulking or fibrous agents to make them non-sagging.

A 5-quart quantity of silica thickener when combined with 1 gallon of mixed epoxy/hardener, will produce about 1.75 gallons of a non-sagging firm paste.

Silica Thickener is available in 1- and 5-quart tubs, and 10 pound bags.

WOOD FLOUR


 

Wood Flour is a fine sawdust that has been filtered so that there are no "surprise" lumps to be found, wood flour is excellent for creating glues and structural fillets. It is a fibrous filler that is also thixotropic.


To make a smoother fillet, some users add a small amount of silica thickener. A 1 quart tub of wood flour when added to a quarts of mixed epoxy and hardener will yield 1.25 quarts of a non-sagging firm paste.

Wood Flour is available in 1- and 5 quart tubs, and 50-pound bag.

PLASTIC MINIFIBERS


In the early days, users of resin would use linen or cotton fibers to thicken the mixture to make a glue. Plastic minifibers are a much more consistent and stable product for this purpose. Plastic minifibers are fibrous, and add thixotropy.

A 5-quart tub added to 1 gallon of mixed epoxy and hardener will yield about 1.5 gallons of a non-sagging firm paste. This material is especially recommended for making a gap-filling adhesive.

Plastic Minifibers are available in 1- and 5 quart tubs, and 10 pound bags.

PHENOLIC MICROBALLOONS


These bulking agents are hollow, purple-brown microscopic phenolic spheres that make a low cost low density filler. Added to epoxy resin and hardener mix by themselves, they make a good, lightweight fairing compound with good compressive strength. Blend with a small amount of silica thickener to prevent sagging. Not recommended for gluing.

We provide Phenolic Microballoons in 1- and 5-quart tubs, and 30 pound drums.

MICROBALLOON MIX

Phenolic Microballoon bulking agents and Silica Thickener pre-blended at the correct ratio for a non-sagging filleting/fairing compound. Not recommended for gluing.


Microballoon Mix can be purchased in 1- and 5-quart tubs, and 30 pound drums.

QUARTZ MICROSPHERES


Called "Q-cells" or white microballoons, these are lightweight and tough microscopic quartz spheres. Used the same as phenolic microballoons some users prefer these because of their lighter color.

A 5-quart tub added to 2 quarts of mixed epoxy and hardener will yield about 1 gallon of filleting/ fairing compound. Silica thickener should be added to prevent sagging. Not recommended for gluing.

Quartz Microspheres are available in 1- and 5-quart tubs, and 30 pound drums.

CHOPPED GLASS STRAND


Chopped glass strand is a ¼ inch long chopped fiberglass strand. Makes a very coarse structural filler. You must use silica thickener with this to prevent sagging.

Chopped Glass Strand is available in 1- and 5-quart tubs, and 50 pound bags.

MILLED GLASS FIBER


Milled glass fiber will make a thick, jelly-like paste which is sometimes called "liquid fiberglass". The addition of silica thickener will prevent sagging or draining. Added to cosmetic fillets it will improve their tensile strength.

Milled Glass Fiber is available in 1- and 5-quart tubs, and 30 pound bags.

GRAPHITE POWDER


Use this metallic gray-black powder to make black epoxy coatings for boat bottoms. Some say that a sanded epoxy filled graphite bottom offers less water resistance. Drift boat builders add this to their bottom coatings for mar resistance.

Note: graphite is a conductor of electricity and may cause electrolysis when immersed in salt water in contact with metals.


Graphite Powder is available in 1 pound cans.

 

Be sure to read THE EPOXY BOOK for a complete discussion and guidelines on using fillers and additives.

 

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Plasticare, Inc.
4211 South Natches Court, Unit K
Englewood, Colorado 80110
(303) 781-1171 Fax (303) 781-0691
1 800 878-4396
email: resins@plasticareinc.com

 

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